Bushing Monitoring
· Complete on-line transformer monitoring and bushing monitoring system in conjunction with Hydrocal 1005 and 1008
· No more off-line testing and shutting down of the transformers to measure the capacitance and the dissipation / power factor
· Simultaneous measurement of up to six bushing leakage currents
· Compatibility to various transformer test taps and bushing types The Bushing Monitor, which is an extension package to the Hydrocal 1005 and 1008 is a permanently installed on-line bushing monitoring system. It continuously measures up to six leakage currents, tests the power factor and the capacitance values.
Moreover, the bushing monitoring system, which has been developed in cooperation with MTE Energy Systems & Services A.Ş., monitors the condition of bushings, the capacitance coupled voltage transformers (CCVT`s) and the free standing CT`s.
By providing this additional value, MTE Energy Systems & Services A.Ş. answers the fact that bushing failures are considered as one of the major causes for transformer outages.
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Hydrocal BPD
HYDROCAL BPD is a modular online monitoring system for high voltage bushings as well as partial discharge of bushings and the active part of power transformers. Bushing monitoring supports both the measurement of voltage and phase angle on the test tap to derive tanδ/PF and bushing capacitance as well as electrical partial discharge measurement acc. IEC 60270. For the partial discharge analysis within the active part of high voltage power transformers UHF (ultra-high frequency) measurement is supported.
HYDROCAL BPD can be combined with other HYDROCAL models, preferably HYDROCAL genX, in order to set up a comprehensive monitoring system.
As per CIGRÉ Working Group A2.37 bushings resp. the lead exit represent the 2nd largest group of transformer failure locations (approx. 25%) after the windings (43%) and before the tap changer (23%) therefore bushing monitoring can help to reduce those failures whereas UHF partial discharge analysis of the active part of a power transformer is an ideal combination with online DGA performed by the HYDROCAL product family.
The modular concept of HYDROCAL BPD allows the user to select the combination of bushing monitoring and partial discharge functions that suits best to its monitoring needs and technology convictions. Whereas the measurement of voltage and phase angle on the test tap of high voltage bushings allows to compare tanδ/PF with factory test results the partial discharge analysis could help to detect electrical failures of those bushings faster. UHF (ultra-high frequency) partial discharge analysis of the active part of large power transformers can be a good method to determine winding or other electrical failures without disturbances e.g. by corona.
Click for the Leaflet Transmax 2000
Transformer bushing failures sometimes occur outside the capacitive layers, where traditional analysis of leakage
currents will not give indication of an internal problem.
When the utmost in transformer reliability is required for critical transformer assets, partial discharge detection must
be part of the monitoring strategy. The TransMAX 2000 performs all the test methods of the ZVCM-1001 but also monitors
for partial discharge (PD). The PD activity in the bushings is monitored in parallel with the power factor calculations.
PD is detected using the same bushing sensor as with the ZVCM-1001, there are no other sensors or Rogowski coils.
PD is caused by defective insulation in high-stress areas, movement of energized parts, or design errors where lowlevel
discharges occur. Some types of PD may not present a problem, but others can develop into surface tracking or
insulation failure, which can lead to bushing or transformer failure. The TransMAX 2000 also has the unique capability of
monitoring GIC events and trends which potentially could damage the transformer.
Easy-to-use MultiTool software works with both the TransMAX 2000 and ZVCM-1000.
Additional Specifications TransMAX 2000
Power Supply Input
Operating Range
85-264 VAC, 120-370 VDC, 50 VA
PD Frequency HF <20 MHz
PD Resolution 1.0°
Time Resolution 10 nS
Dynamic Range 65 dB
PD Intensity 0 – 5000 mW
PD Amplitude 0.02 – 100 nC ± 10 V
Top oil temperature sensor input
Three load current CT sensor inputs
Ambient Temperature and Humidity sensor inputs
USB port for ZTZ software configuration, commissioning and
data analysis
RS-485 port for SCADA
access
Modbus RTU or DNP 3.0 Serial
Ethernet port remote access via ZTZ Software,
SCADA access over Modbus TCP or
DNP over Ethernet
Outputs
PF, C1, leakage current for each bushing
Imbalance for each group of 3 bushings
PD power, PD amplitude, PD pulse count for each channel
PRPD plots for each channel
Top oil temperature
Load currents
Hot-Spot temperature
Ambient temperature and humidity
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